Calculate Gear Train Kinematics (GR = N_driven / N_driver)

Enter your physical parameters below to compute verified gear ratio metrics.

Teeth count on driving input gear (e.g. 12 teeth).
Teeth count on driven output gear (e.g. 48 teeth).
Input shaft rotational speed in RPM (e.g. 1,800.0 RPM).
Input shaft torque in N·m (e.g. 50.0 N·m).

Calculation Results

Primary Metric Output --
Metric Breakdown 1 --
Metric Breakdown 2 --
Metric Breakdown 3 --
Metric Breakdown 4 --
Metric Breakdown 5 --
Mathematical Standard --

Calculated using verified physical methodology: Gear Velocity Ratio: GR = \frac{N_{\text{driven}}}{N_{\text{driver}}} = \frac{D_{\text{driven}}}{D_{\text{driver}}}
Output Speed: \omega_{\text{out}} = \frac{\omega_{\text{in}}}{GR}
\text{Output Torque: } \tau_{\text{out}} = \tau_{\text{in}} \cdot GR

*Note: Results represent ideal frictionless gear train velocity and torque transformation.

Quick Summary

The Gear Ratio Calculator evaluates gear ratio ($GR = \frac{N_{\text{driven}}}{N_{\text{driver}}}$), output speed ($\omega_{\text{out}} = \frac{\omega_{\text{in}}}{GR}$), and output torque ($\tau_{\text{out}} = \tau_{\text{in}} \cdot GR$) for spur gears, gearboxes, and chain sprockets.

Formula Explanation

Gear Velocity Ratio: GR = \frac{N_{\text{driven}}}{N_{\text{driver}}} = \frac{D_{\text{driven}}}{D_{\text{driver}}}
Output Speed: \omega_{\text{out}} = \frac{\omega_{\text{in}}}{GR}
\text{Output Torque: } \tau_{\text{out}} = \tau_{\text{in}} \cdot GR

How It Works

The Gear Ratio Calculator divides driven gear teeth ($N_{\text{driven}}$) by driver gear teeth ($N_{\text{driver}}$) to compute $GR$. It divides input speed ($\omega_{\text{in}}$ in RPM) by $GR$. It multiplies input torque ($\tau_{\text{in}}$) by $GR$. It outputs gear ratio ($GR:1$), output RPM, output torque in N·m and ft-lbs, and mechanical power ($\text{kW} = \2\pi \tau \omega / 60,000$).

Step-by-Step Worked Example

Practical Problem: An electric motor running at $\omega_{\text{in}} = 1,800.0\text{ RPM}$ with torque $\tau_{\text{in}} = 50.0\text{ N}\cdot\text{m}$ drives a $N_{\text{driver}} = 12\text{ teeth}$ pinion gear meshed to a $N_{\text{driven}} = 48\text{ teeth}$ reduction gear. Calculate gear ratio $GR$, output speed $\omega_{\text{out}}$, and output torque $\tau_{\text{out}}$.

  1. Step 1: Identify Input Parameters: $N_{\text{driver}} = 12$, $N_{\text{driven}} = 48$, $\omega_{\text{in}} = 1,800.0\text{ RPM}$, $\tau_{\text{in}} = 50.0\text{ N}\cdot\text{m}$.
  2. Step 2: Calculate Gear Ratio ($GR = N_{\text{driven}} / N_{\text{driver}}$): $GR = \48 / 12 = 4.00\text{ (4.00:1 gear reduction)}$.
  3. Step 3: Calculate Output Driven Speed ($\omega_{\text{out}} = \omega_{\text{in}} / GR$): $\omega_{\text{out}} = \frac{1,800.0\text{ RPM}}{4.00} = 450.00\text{ RPM}$.
  4. Step 4: Calculate Output Driven Torque ($\tau_{\text{out}} = \tau_{\text{in}} \cdot GR$): $\tau_{\text{out}} = 50.0\text{ N}\cdot\text{m} \times 4.00 = 200.00\text{ N}\cdot\text{m}$.
  5. Step 5: Calculate Mechanical Power Conservation: Power $P = \2\pi \times 50 \times 1800 / 60,000 = 9.425\text{ kW}$ ($12.63\text{ hp}$). Output power equals input power ($450\text{ RPM} \times 200\text{ N}\cdot\text{m} = 9.425\text{ kW}$).

Real-World Calculation Examples

Scenario 1: Industrial Speed Reducer Gearbox (12T -> 48T @ 1800 RPM)

Parameters: $N_{\text{driver}} = 12$, $N_{\text{driven}} = 48$, $\omega_{\text{in}} = 1,800\text{ RPM}$, $\tau_{\text{in}} = 50\text{ N}\cdot\text{m}$

Result: $GR = 4.00:1$, $\omega_{\text{out}} = 450.00\text{ RPM}$, $\tau_{\text{out}} = 200.00\text{ N}\cdot\text{m}$. 4x torque gain.

Scenario 2: Automobile Differential Final Drive (11T pinion -> 41T ring)

Parameters: $N_{\text{driver}} = 11$, $N_{\text{driven}} = 41$, $\omega_{\text{in}} = 3,000\text{ RPM}$, $\tau_{\text{in}} = 250\text{ N}\cdot\text{m}$

Result: $GR = 3.727:1$, $\omega_{\text{out}} = 804.88\text{ RPM}$, $\tau_{\text{out}} = 931.82\text{ N}\cdot\text{m}$. Car rear axle differential.

Scenario 3: Bicycle Overdrive (44T chainring -> 11T rear cog)

Parameters: $N_{\text{driver}} = 44$, $N_{\text{driven}} = 11$, $\omega_{\text{in}} = 90\text{ RPM}$ (pedaling cadence)

Result: $GR = 0.25:1$ ($1:4.00$ overdrive), $\omega_{\text{out}} = 360.00\text{ RPM}$. High-speed sprinting gear.

Scenario 4: Robotics Compound Servo Gearhead (10T -> 100T)

Parameters: $N_{\text{driver}} = 10$, $N_{\text{driven}} = 100$, $\omega_{\text{in}} = 6,000\text{ RPM}$, $\tau_{\text{in}} = 0.5\text{ N}\cdot\text{m}$

Result: $GR = 10.00:1$, $\omega_{\text{out}} = 600.00\text{ RPM}$, $\tau_{\text{out}} = 5.00\text{ N}\cdot\text{m}$. Robotic actuator torque multiplier.

Key Benefits of Using This Calculator

Speed vs Torque Tradeoff

Demonstrates how gear reduction ($GR > 1$) increases output torque ($\tau_{\text{out}} = \tau_{\text{in}} \cdot GR$) while proportionally reducing output speed ($\omega_{\text{out}} = \omega_{\text{in}}/GR$).

Power Conservation Integration

Computes mechanical power ($P = \2\pi\tau\omega / 60,000$ in kW & hp) to verify energy conservation across gear meshing.

Multi-Unit Readouts

Outputs gear ratio ($GR:1$), output RPM, output torque in N·m and ft-lbs, and shaft power.

100% Free & Client-Side

Executes locally in your browser with zero latency or web server transmission.

Frequently Asked Questions (FAQ)

What is a gear ratio?

Gear ratio (GR) is the direct ratio of the number of teeth on the driven (output) gear to the number of teeth on the driver (input) gear (GR = Ndriven / Ndriver).

What is gear reduction vs gear overdrive?

Gear Reduction (GR > 1): Small driver drives large driven (increases torque, decreases speed); Overdrive (GR < 1): Large driver drives small driven (increases speed, decreases torque).

How relates gear pitch diameter to teeth count?

For meshing gears, module or diametral pitch must be identical, so Diameter D is directly proportional to teeth count N: GR = Ndriven / Ndriver = Ddriven / Ddriver.

What is the role of an idler gear?

An idler gear inserted between driver and driven gears changes the DIRECTION of output rotation without altering the overall gear ratio (GR = Ndriven / Ndriver regardless of idler teeth!).

How do you calculate compound gear train overall ratio?

Overall Gear Ratio GR_total = GR1 * GR2 * GR3 = (Ndriven1 / Ndriver1) * (Ndriven2 / Ndriver2)...

How converts output N*m torque to Imperial foot-pounds (ft-lbs)?

Multiply N*m by 0.737562 (1 N*m = 0.737562 ft-lbs).

What is hunting tooth gear ratio?

A hunting tooth design uses coprime teeth numbers (e.g. 13 and 47) so that individual teeth mesh evenly across all opposite teeth, preventing localized wear patterns.

What is planetary / epicyclic gear train?

A planetary gear set consists of a sun gear, planet gears, and outer ring gear, providing compact ultra-high gear reductions inside automatic car transmissions.

How does chain sprocket ratio work on bicycles and motorcycles?

Identical to spur gears! Chain Sprocket Ratio = N_driven_sprocket / N_driver_sprocket.

Why does output torque increase when output RPM decreases?

By Conservation of Power: Power P = Torque * Angular Velocity = constant; if speed decreases by 4x, torque MUST increase by 4x to maintain energy conservation.